Tufted Carpet - The Process of Tufted Carpet:
1、 Material preparation involves spinning pre heated and shaped polypropylene fibers into base fabric and various chemical fiber yarns required for velvet planting.
2、 Velvet shaping refers to the process of using a needle mechanical guide to thread chemical fiber yarn onto a polypropylene fiber base fabric in a row and at high speed, forming a neat and dense loop or cut pile on the carpet surface.
3、 Apply scraping latex or polyester adhesive on the surface of the blanket, and stick the base cloth and velvet together to form a solid overall.
4、 The post cleaning process includes leveling the carpet surface with a velvet cutter, printing the carpet surface, pasting polybutadiene rubber or polyester foam plastic lining or yellow summer cloth lining, puffing and cleaning the carpet surface with steam, etc.
Tufted Carpet - Product Features of Tufted Carpet:
The price is cheap, but the variety is limited. Plush yarn is usually made of polyester, nylon, polypropylene and other blended yarns, while high-end products use pure wool yarn; In the initial stage, jute machine fabrics were used for the base fabric, and currently, most of them are made of polypropylene flat silk machine fabrics, polyester filament machine fabrics, or non-woven fabrics. The plush of the carpet is formed by specially designed plush needles implanted with yarn on the base fabric to form loops.