Over the years, nonwoven primary carpet backings have been constantly improved in order to meet the ever more stringent demands of carpet manufacturers and consumers. Of particular importance are: increasing the breaking strength and elongation at break after tufting, increasing the tear resistance after tufting and coating, generally improving the appearance of the resulting carpet, allowing effective mending of imperfections that occur during tufting, and facilitating tuftability, i.e. by providing lower tuft-needle penetration resistance and reduced needle deflection during tufting, avoiding rough back stitch, increasing stitch lock, and reducing noise during tufting.

A carpet comprising a primary backing structure having a plurality of tufts comprising face yarn extending therefrom on a pile side and a plurality of stitches comprising face yarn disposed on a stitched side opposite the pile side, and a secondary backing laminated to the stitched side with a cured binder, wherein the secondary backing comprises nonwoven fabric.

Yuzhimu nonwoven fabrics are used in the manufacturing of insoles and midsoles, providing cushioning, support, and comfort to the wearer. These fabrics can be customized for different levels of thickness, density, and stiffness to meet specific footwear requirements. Yuzhimu non woven fabrics are employed as toe puff and counter materials in shoe construction. These fabrics add stiffness and shape retention to the toe box and heel area, preventing deformation and ensuring proper fit and support. When it comes to footwear, the requirements are particularly high: safety, optimal performance, and long service life are key aspects that are prioritized in all component selections. Manufacturers also need to consider economic solutions and good processing performance. Yuzhimu has developed non-woven fabric solutions that meet these standards.

Very high quality Yuzhimu nonwoven fabric. It is ideal for high performance footwear where torsional strength, good abrasion resistance and a high flex index are desired. Yuzhimu Non-woven is a soft, lightweight, and eco-friendly material widely used in the footwear industry. It is an ideal replacement for non-recyclable PVC material, as it has excellent dimensional stability, good flexibility, and breathability. Yuzhimu non woven is commonly used as a reinforcement layer for shoes, providing support and shape retention to the footwear. Our non-woven fabric is made from PET+PP material, providing superior strength and durability. It is easy to process, heat moldable, and can be cut to fit any shape or size.

We supply high performance nonwoven fabric used as the filter media in the field of air and liquid filtration. Our product is composed of PET+PA6 PA6 acts as a binder, while PET ensures stability. Using two materials with different melting points, each intersection point is connected together through thermal bonding.

Yuzhimu has both one-step and two-step processes. The one-step process involves direct melting, spinning, full orientation stretching, and shaping of plastic particles, which has outstanding advantages such as high fiber strength, uniform fabric surface, high production efficiency, and low production cost.

Yuzhimu primary and secondary backings form the invisible and essential supportive inner layer of tufted automotive carpets. Our PET+PP tuft backings have been successfully used in molded automotive car. Today they are the most widely used backings in the world. Our tuft backings offer solutions for a large variety of additional automotive carpet applications, such as car mats and carpets.

The environmental friendliness of non-woven fabrics is one of their biggest advantages. In the traditional textile production process, a large amount of water, energy, and chemicals are required, while in the production process of non-woven fabrics, almost no water is needed, and energy consumption is also relatively low. In addition, the production process of non-woven fabrics does not produce wastewater and exhaust gas, reducing environmental pollution. At the same time, non-woven fabrics reduce resource consumption, in line with the concept of sustainable development.

Filter nonwoven materials, also known as skeleton filter nonwoven support or filter media, are manufactured by a unique process that involves intertwining fibers to create a dense structure. These materials possess excellent filtration properties that make them suitable for applications such as air and liquid filtration, medical and healthcare products, automotive filtration, and more.

The raw materials for producing non-woven fabrics will play a significant role in terms of final weight and strength. When it comes to non-woven raw materials, it is necessary to have appropriate tensile strength, strong tearing force, low thermal shrinkage, and environmental protection. Our factory uses Polythene terephthalate (PET) and Nylon6 (PA6) as non-woven materials, which can achieve this effect and be used in any combination.

High Performance Nonwoven materials are typically engineered fabrics made from fibers or filaments, which are bonded together by mechanical, thermal, or chemical means, rather than by weaving or knitting. These nonwovens are designed to meet specific performance criteria, such as high strength, durability, barrier properties, or absorbency, depending on their intended application.

Yuzhimu Material's solutions mean the latest in fabric and fibre technologies. Through innovative research and development of different material technologies, Yuzhimu Materials has created a range of nonwoven geotextiles, filtration nonwovens, carpet nonwovens, and much more while ensuring sustainable solutions across the textile industry.